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The single axis dust humidifier is mainly used for spraying, humidifying, stirring, and conveying powdered dry ash from various ash storage facilities to meet the requirements of environmental protection and external transportation. Widely used for humidification, mixing, and transportation of solid particulate materials in chemical, mining, power plants, steel mills, and other industries.
Working principle and characteristics of single axis dust humidifier:
The single axis dust humidifier consists of four parts: uniform feeding, blade feeding, mixed impact humidification, vibration system, and is equipped with an electronic control and water supply system. The equipment is fixed on the base as a whole, and the cylinder is supported by four sets of elastic elements. Through the excitation device, vibration is applied to the cylinder, causing high-frequency vibration during the operation of the whole machine. The gap between the cylinder wall and the mixing shaft is always maintained, greatly reducing the resistance to the operation of the whole machine, eliminating the phenomenon of stagnation and stalling, reducing the downtime for cleaning, and improving work efficiency. The water supply is controlled by a valve group. To stabilize the water supply and clean water quality of this system, filters are installed in the pipeline, and the various parts of the humidifier are interlocked and controlled by the main control cabinet to achieve the goal of controlling the constant humidity operation of the water supply.
The single axis dust humidifier has the characteristics of large processing capacity, compact structure, new technology, stability, and simple maintenance.
This single axis dust humidifier has the following advantages:
1. The shaft seal adopts a combination of multi slot labyrinth and packing for sealing, and the wear on the shaft is light.
2. High output (capable of stirring and humidifying 200 tons per hour), uniform humidification, and stable operation.
3. A good atomizing nozzle and adjustable water supply system can evenly humidify materials.
4. The stirring rod is made of iron-based alloy or composite ceramic, with a long service life.
5. The inner lining of the shell is made of iron-based alloy, which has a relatively long service life and avoids material self flow caused by excessive clearance after wear.
6. This machine has flexible layout, with two forms of chain transmission and direct connection. The transmission mechanism adopts a cycloidal reducer.
7. By adding a vibration system, it overcomes the problem of wall adhesion caused by the handling of viscous dust, improves the adaptability of the humidifier, and expands its application range. And the shell and base are connected elastically, so that vibration has no effect on the whole machine.
Requirements for using a single axis dust humidifier:
1. Before starting, carefully check whether all parts are tightened, whether the fasteners are tightened, and whether the sealing parts are tight.
2. Inject No. 30 or No. 40 mechanical oil into the reducer, and users can also choose suitable lubricating oil according to local conditions before putting it into normal operation.
3. The machine should be started and operated normally before feeding, water supply, and shutdown. The feeding should be stopped first, and the machine should be stopped after the materials are unloaded in standby mode.
If the motor load suddenly increases or decreases during the operation of the single axis dust humidifier, or if there are abnormal phenomena in the mechanical system, immediately stop the machine for inspection and troubleshooting. Continue production after troubleshooting.